About K. K. Nag
K. K. Nag Pvt. Ltd. is a leading manufacturer of polymer auto parts and Asia’s largest Thermocol moulder, with manufacturing operations spread across 11 locations in multiple states.
With operations running 24×7×365, the company manages a complex manufacturing environment involving moulds, machines, items, production planning, material requirements, inventory, sales and dispatch.
As operations expanded across locations, K. K. Nag needed a centralized system capable of connecting these interdependent processes while providing greater operational control and management visibility.
Industry
Polymer Auto Parts & Thermocol Manufacturing
Operating Environment
24×7×365 Manufacturing Operations
Operations
11 Locations Across Multiple States
Core Processes
Moulds · Machines · Planning · Production · Inventory · Sales · Dispatch
Key Requirement
Integrated Manufacturing Control & Real-Time Visibilit
Challenges Before ERP
11 Locations. Multiple Systems. Limited Visibility.
Before New Horizon ERP, critical manufacturing processes were managed through a combination of legacy DOS-based software, Excel sheets and manual processes.
As operations grew across locations, disconnected processes made planning, tracking and reporting increasingly difficult.
Fragmented Inventory Visibility
Disconnected Production Planning
Material Planning Gaps
Limited Management Visibility
Manual Production Reporting
No Structured Mould–Machine–Item Mapping
Time-Consuming Sales & Dispatch
After SourcePro ERP
One Integrated Manufacturing Flow
INVENTORY
PRODUCTION PLANNING
MOULD & MACHINE MAPPING
MRP
PRODUCTION
SALES
DISPATCH
MANAGEMENT REPORTING
Mould-Machine-ltem Mapping
Connect moulds machines and Items with cycle tilne, auantity per run and mould cavities.
Connected Production Planning
Lnk Weekly and Daily Production Plans with modids, machines. ttems and production reduirements.
Integrated MRP
Connect Production Ordars with material requirements. enabling teams to identify materials and check aveilability before production.
Centralired Inventory
What Changed
Before SourcePro ERP
Excel-based planning
Manual inventory tracking
NO structured Mould-Machine mapping
Manual Production Orders
Manual report preparation
Multiple systems
Time-consuming Sales & Dispatch
Limited management visibility
After SourcePro ERP
Integrated production planning
Centralized inventory management
Integrated Mould-Machine-ltem mapping
ERP-based Production Orders & MRP
Automated production reports
Integrated ERP platform
Streamlined Sales & Dispatch
Real-time operational visibility
Features Highlight
IOT x ERP INTEGRATION
From Machine Data to ERP — Automatically
K. K. Nag’s digital manufacturing environment has been extended further by integrating IoT with New Horizon ERP.
Instead of relying on manual production data entry, machine-wise production information is captured through the IoT system and transferred to ERP through APIs.
Production Planning
Production
Quality
Machine Performance
Labour
The data received through IoT automatically updates the relevant Production Planning, Labour Production, Rejection and Downtime transactions within ERP.
The same connected data then feeds production and management reports- creating a continuous digital flow from the shop floor to management.
“We have been working with SourcePro for the last two years, and they helped us implement our first ever ERP.
The rollout was extremely difficult, especially because of the digital fluency levels in our company. But the SourcePro team has been extremely supportive throughout.
At any given time we have over 100 users from the company logged into the system and using it effectively.“
