Simplifying Complexity in Custom Machine Manufacturing

How Dhara Engineering Works Improved Planning, Coordination, and Execution with SourcePro ERP

About Dhara Engineering Works

Dhara Engineering Works operates in textile machinery manufacturing, where each machine involves multiple components, configurations, and dependencies.
With increasing customization and complex BOM structures, maintaining accuracy across planning, procurement, and production becomes critical.
As operations scaled, managing these variables manually created challenges in coordination, visibility, and execution.

Operational Snapshot

Industry

Textile Machinery Manufacturing

Business Type

Custom Machine Manufacturing

Process Complexity

Multi-Level BOM & High Customization

Before ERP

Manual Operations

Challenges Before ERP

Complex BOMs leading to missing parts
Complex BOMs leading to missing parts
Delays due to long lead-time components
Delays due to long lead-time components
Production bottlenecks and uncertainty
Production bottlenecks and uncertainty
Lack of coordination across functions
Lack of coordination across functions
Frequent BOM revision errors
Frequent BOM revision errors
No visibility into WIP stages
No visibility into WIP stages
Manual service and spare tracking
Manual service and spare tracking

What this meant for the business

Delays in production and delivery timelines
Delays in production and delivery timelines
Higher chances of errors in planning and execution
Higher chances of errors in planning and execution
Increased dependency on manual coordination
Increased dependency on manual coordination
Limited visibility affecting decision-making
Limited visibility affecting decision-making

What Changed with SourcePro ERP

Before SourcePro ERP
Unstructured BOM handling
Unstructured BOM handling
Reactive procurement
Reactive procurement
No WIP visibility
No WIP visibility
Manual records
Manual records
Limited reporting
Limited reporting
After SourcePro ERP
Multi-level BOM management
Multi-level BOM management
Planned purchasing based on lead time
Planned purchasing based on lead time
Real-time production tracking
Real-time production tracking
Centralized service & spare management
Centralized service & spare management
Real-time dashboards and MIS visibility
Real-time dashboards and MIS visibility

The Impact

17%
17%
Improvement in Timely Delivery
15–20%
15–20%
Inventory Reduction

From the Client

Schedule ERP Demo